Answers to cut file problems

Each answer covers one real problem, starts with the short answer, has the free checker on the page, and shows a real file before and after.

Cuts twice

Why is my laser cutting the same line twice?

The file has doubled lines: a shape pasted twice, a line drawn twice, or two shapes that share an edge. Remove the extra copies.

Open shapes

What is an open path, and how do I fix "filled shape is open"?

An open path is a line whose ends do not meet. Join the pieces and close the gap so the shape can be cut out or filled.

Why does my DXF have open contours or "open entities"?

The outline is made of separate lines and arcs with tiny gaps between them. Join them into one closed outline before cutting or ordering.

Wrong size

Why does my SVG import at the wrong size?

The SVG is sized in pixels, and programs count a different number of pixels per inch (Illustrator 72, most others 96). Save it with real units.

Why is my DXF 25.4 times too big or too small?

The DXF does not say its units, so it was drawn in inches and read as millimeters, or the other way round. Scale by 25.4 and save with units.

Will not cut

Why will my SVG only engrave and not cut?

The SVG contains a picture (bitmap) instead of, or as well as, vector lines. Pictures can only be engraved. Remove or trace the picture.

Why won't my text cut, and how do I turn text into outlines?

Typed text needs its font. Convert it to outlines (paths) in your design program before saving the cut file.

Messy files

What are stray points and tiny pieces, and how do I remove them?

They are invisible leftovers from tracing or editing: points with no size and bits under half a millimeter. Delete them before cutting.

Why is my design "too complex" or freezing the laser software?

The file has tens of thousands of points, often thousands of loose little lines from CAD or tracing. Join and simplify them.

DXF for metal

Why does my DXF not work in SheetCAM or plasma software, and which DXF version should I save?

Splines and newer DXF versions confuse some plasma software. Save as R12 with plain lines and arcs.

How do I convert an SVG to a DXF for plasma cutting or a metal shop?

Check and close the shapes first, then save a DXF with stated units and plain lines.

How do I convert a DXF to an SVG for my laser?

Read the DXF with the right units, join its loose lines into shapes, and save an SVG sized in millimeters.

Checklists

What should I check in a file before laser cutting?

Closed shapes, no doubled lines, no stray points, text as outlines, no pictures in cut layers, and the right size.

What should I check in a DXF before plasma cutting or ordering metal parts?

One-to-one scale with units, closed contours, no duplicates or stray points, text as outlines, no splines, gaps between parts.