Cut file checker › Answers

Why does my DXF have open contours or “open entities”?

Updated Nov 11, 2026

Short answer: The outline is made of separate lines and arcs with tiny gaps between them. Join them into one closed outline before cutting or ordering.

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Why it happens

A plasma table or a metal shop's laser needs every part outline to be one closed loop. A DXF often breaks that rule without showing it:

SheetCAM shows these as open paths, other CAM software won't make a toolpath, and online metal shops ask you to fix the file.

How to fix it

  1. Choose "Plasma or metal shop" and drop your DXF into the checker above. Open ends are marked in red.
  2. Press "Fix everything I can". Loose pieces are joined into closed outlines, small gaps are closed, and doubled lines and stray points are removed.
  3. Check the size, then download the DXF in inches or millimeters. It is saved as R12 with the units written in, plain polylines and circles.

By hand: in most CAD programs, select the outline and use Join (or PEDIT › Join in AutoCAD-style programs). If it will not join, there is a gap: zoom in on each corner.

Real example: before and after

The example file before fixing, with problems marked: 9 open shapes; Doubled lines: 1 shape is drawn twice; 1 stray dot
Before, problems marked
The same file after fixing
After

What the checker found

  • 9 open shapes
  • Doubled lines: 1 shape is drawn twice
  • 1 stray dot
  • Size: 152 mm (6.00 in) wide × 102 mm (4.00 in) tall

What was fixed

  • Removed 1 shape that was drawn twice.
  • Joined 8 broken pieces into 1 whole shape.
  • Closed 1 shape whose ends nearly met.
  • Removed 1 stray dot.

Download: before (DXF) · after (DXF)

Questions

What does "open entities" or "open contour" mean?

It means a cut outline does not close: somewhere the line stops instead of meeting its start. Metal-cutting software cannot tell the inside of the part from the outside, so it will not make a toolpath, and online metal shops send the file back.

My DXF looks fine in my CAD program. Why is it open?

Corners can hide gaps of a thousandth of an inch. And many programs save an outline as separate lines and arcs that only touch at their ends. Most CAM software needs them joined, or within a small tolerance.

Can the checker close a big gap?

No. It joins and closes gaps up to 0.5 mm (you can raise this to 5 mm under More settings). A bigger gap usually means part of the outline is missing, which only you can redraw.

Does FireControl read DXF files?

No. Langmuir says FireControl loads G-code. You turn the DXF into G-code in SheetCAM or Fusion first. A clean, closed DXF makes that step work.

Sources

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